Get inside an industrial roofing contractor’s mind & make the best choices

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No matter the type of business or industry you run, keeping all your assets safe, functional, and secure is essential. That is why having the correct type of commercial roof system over your building is vital to protect your staff and equipment, to maximize your productivity, avoid an early asset wearing and overall, to ensure the success of your business.

The roof of your commercial property is invaluable, and this is why you need to know which is the best type of roof system that will hold up no matter what Mother Nature throws its way. Besides, it should be able not only to resist and thwart threats caused by the exposure to different industrial processes, exhaust, chemicals, and similar conditions but also to maximize your productivity.

For decades, At The Top Restoration has been providing the best roofing contractor services to Nashville business owners, and we understand how important it is for them to keep their industry running. We know you can’t afford the downtime associated with building repairs, and that’s why our experts work quickly and efficiently to get your commercial roofing repairs, updates, and roof replacement with minimal disruption to your operations.

There is a wide range of industrial and commercial roofing options for your determined goal, industry, or requirement. That is why regardless of the long years of experience accumulated; our professional roofing installers are continually learning and upgrading their skills by taking training and courses in new roofing materials and installation methods.

Only by properly installing the correct type of industrial roofing for your business’ purpose, and ensuring it is properly maintained, will efficiently protect, maximize, and extend the life of your industrial building for as long as possible. Today we would like to share with you some handy information that will help you better understand the different commercial and industrial roofing options you have, making the best choice for your building from the greatest roofing company.

Understanding your industrial roofing alternatives

Industrial roofing is typically flat or low-slope and can be conditioned to fit the most specific and unique requirements. Therefore, like mentioned before, it is essential to do your homework to get familiarized with the different commercial and industrial roofing alternatives you have for your particular business goals and needs, regardless if it is an industrial, commercial, or agricultural building.

Flat and low slope roofs

Flat Roofs

Industrial flat roofs are fantastic options for Nashville’s commercial buildings.

Low slope roofs are commonly used roofing systems for industrial purposes. Unlike steep slope residential roofs, low slope and flat roof are way more convenient for industries and commercial buildings. They are incredibly affordable compared to any other roofing system and recommended by the best roofing contractors.

Flat roofs provide easy access, making them safe and easy to maintain. This feature allows more accessibility in reaching the gutters and sidings, boosting its lifespan. Besides, you can take advantage of the roof’s space and use it for any particular goals, like installing solar panels, storing heave A/C units, adding a private room like a lounge, gym, or pool. Or you can upgrade it and install a magnificent green roof.

It is crucial to pay attention to rooftop damage, like mold spots, debris build-up, mildew growth, holes and blisters, and tears. Many of these issues can lead to ponding, roof leaking, and other serious problems. If not attended, they can become more expensive and harder to fix. Catching issues in time can be the difference between a simple roof repair task and a complete roof replacement.

Many roofing contractors experts prefer flat roofs because they are durable and cost-effective. Its installation and future services are incredibly affordable when compared to other systems, and they can be built with different roofing materials and techniques, providing various and accurate features to solve your specific roofing needs.

Commercial roofing materials and options

Industrial low slope and flat roofs can be designed and built with many different materials and features to fit and answer to various conditions and goals. It is essential to take time and consider your specific needs to determine the materials and roof installation techniques that will provide the best results for the longest time possible. Only this way, you can ensure it provides a high return on investment.

Metal roofing

Metal roofs are popular roofing solutions among the best roofing contractors. Metal roofs are versatile, durable, and require minimal maintenance. They are an excellent choice for slop and flat roofs. They can withstand virtually any harsh weather conditions, making it perfect for Nashville’s unpredictable weather.

They are known for their long life service expectance. With the proper maintenance, they could last over 50 years, withstanding decay, discoloration, hail damage, and other physical impacts. It is aesthetically appealing with a wide variety of styles, such as Standing seam, CF panel, AP panel, U-panel, R-panel.

Metal roofing is sustainable and energy-efficient. A metal roofing system can reflect and reduce the heat absorbed through the roof, decreasing the amount of energy used to keep the optimal temperature inside the building and its energy bill.

Stainless steel exhaust fan on factory roof.

Metal roofs are fantastic industrial roofing alternatives that provide a wide range of commercial benefits.

Built-up roof

Popularly known between roofing companies, as “tar and gravel,” built-up roofing is a durable and economical option for commercial and industrial properties of all types. It has been around us protecting the top hospitals, schools, and many industrial buildings since the 1870s, making it an extremely reliable roofing alternative.

Built-up roof systems are composed of layers of fabrics and tar mixture that creates a membrane. Its assembling method consists of adding multiple tiers of felt to the membrane of the roof and then attaching them with asphalt, then put gravel on it for an extra coating. The built-up roof layers are then sealed. Therefore, built-up roofs are resistant to punctures, severe weather. They provide excellent waterproofing, ultra-violet protection, and even protection against fires.

Built-up roofing is generally low-maintenance and therefore costs little to maintain over its life. The average lifespan of a built-up roof is 15-30 years, which depends on the specific roofing materials, the professionalism of the installation, and the area’s climate of the building location.

Built-up roofing provides a roof that is dependable, sturdy, and top-quality. At The Top Restoration’s roofing contractors possess the skills and qualifications to install and sustain a built-up roofing system on a wide variety of structures. We fulfill this through the best roofers in Nashville, the use of innovative tools and materials, and years of knowledge with built-up roofing.

Without the proper maintenance, Built-up roofs can be susceptible to open joints, blisters, waves or undulations, and cracks. It might also take a little longer to install than other roofing options.

Bitumen Flat roof

Modified bitumen and other flat roof options should be handled by professional roofing contractors.

Modified Bitumen Roofs

Modified Bitumen is another popular and prevalent roofing alternative among Nashville’s roofing contractors. It is considered a modern evolution of the traditional age-old built-up roofing. Modified Bitumen is long-lasting and highly durable.

This rubber-like, asphalt-based membrane roofing material contains rubber modifiers and certain chemicals that make it more durable than asphalt and gravel on a flat roof. It also has the property of being applied using self-adhesive, cold adhesive, or hot-torch installation processes, and it’s easier to create a proper seal at the seams and connection points.

When a professional roofing company correctly installs a Modified Bitumen roof, there won’t be any seams, giving the roof a complete, seamless coverage, lasting up to 30 years. Failing to seal your roofs accurately will lead to roof leaking and other pressing issues. Even fairly early in their lifespan. However, modified bitumen will prevent such problems because the material is virtually seamless. It stands up to storm damage and can handle extreme exposure to direct sunlight.

Modified Bitumen’s fiberglass and polyester reinforcement layers make it extremely tear-resistant. It also expands and contracts without losing its shape, making it an ideal alternative for roofs with high foot traffic. You can also add cool roof features such as solar reflectance and thermal emission, or the ability to reflect sunlight, and release already-absorbed heat, respectively, reducing your property’s indoor cooling requirements, and making it energy efficient.

Spray Foam Roofs

Spray foam roofs are commonly offered by Nashville roofing contractors as an attractive, fast to install and affordable roofing option. Even though this type of roofing is not the most popular one, it has been around the ’60s and has improved a lot since then. Its ease of installation can save you time and money with your new SPF roof. The application of the foam and coating is applied with usually no interruption to the daily routine of the facility, and it doesn’t require a large crew to install. Nevertheless, its foam application can be challenging and requires a high degree of roofing technical knowledge and experience.

The spray foam application has to be done precisely from the beginning. Failing to install Spray Foam Roofs properly can compromise its lifespan and effectiveness. It requires specific weather conditions. It can not be sprayed in ice, frost, or moisture conditions. Any visible dampness on the existing roof should also be avoided. Strong winds can also carry overspray compromising the surroundings and its final finish.

Spray polyurethane foam for industrial roofs.

Spray polyurethane foam provides excellent insulation features for industries.

The roofing contractor needs to be precise with the application and have a solid understanding of the chemicals used. It is vital to prepare the area before spraying it. You need to clean and get rid of all contaminants, debris, dust, and dirt.

Spray foam roof material is made up of mixing a polyol/resin with isocyanate, which creates a liquid. It is sprayed as the first layer of foam that expands 20 times in size to form a solid, seamless foam surface between 1 and 1.5 inches in thickness. Another layer of elastomeric silicone or acrylic coating with embedded granules can be added to provide UV and weather protection.

Since spray foam is applied as a liquid, it can quickly fill gaps, seams, and cracks in the existing roof and substrate. It can also be applied directly over asphalt, shingles, concrete, metal, and wood. Expert roofing contractors can take advantage of the polyurethane foam to level out the roof to decrease the chance of ponding water, regardless of the roof shape and type.

Additionally, foam roofs provide excellent protection against water, as their seamless application presents no entry points. You can expect a lifespan of 20 years or longer with this lightweight foam roofing installation, and it needs only a small fraction of the necessary maintenance for similar commercial roof systems.

Spray Foam Roofs also provide incredible insulation and energy-efficient features. Its thermal, air, and moisture barriers that insulate the building’s interior keeping the heat out in the summer and lowering energy costs during the winter.

Single-Ply Membrane Roofs

Single-ply roofs are an extremely durable and efficient roofing alternative with amazing benefits. They are widely known between Nashville roofing experts for being chemical resistant, having high levels of reflectivity, UV radiation resistant, and a long lifespan, which can last for decades with proper maintenance.

In the last 30 years, Single-Ply Membrane Roofs have become one of the most popular roofing options among Nashville’s business and industry owners and the best roofing contractors. Properly installed, single-ply roofing systems offer an inherent advantage over traditional roofing materials due to their strength, flexibility, and high durability. Roofing professionals love Singly-Ply Membrane roofs because they are:

  • Lightweight
  • Easy to install
  • Available in a wide variety of protection grades
  • Extremely resistant against acid rain conditions
  • Extremely resistant against harsh and unpredictable weather changes
  • Extremely resistant under the presence of chemical materials
  • Extremely useful and reflective against UV radiation

Single-ply roofing is formed of a compounded plastic-derived material with a thickness range between 1.1mm and +2mm, making it a great roofing option for flat or low-slope roofs. Depending on which membrane you go for, there will be different features and advantages that each could provide. Some layers are tougher, while others are more weather-resistant. The different materials and roof installation processes will also determine the final costs of the Single-Ply Roof.

At The Top Restoration offers one of the largest selections of single-ply roofs in the Nashville, TN area, and we focus on helping our customers choose the best product possible. Our most popular, functional, effective, and versatile types of single-ply membranes include TPO, EPDM, PVC.

TPO (Thermoplastic Polyolefin)

TPO industrial roofs

TPO is among the most popular industrial roofing option.

TPO or thermoplastic polyolefin type of single-ply roofing membrane provides high resistance to UV /Ozone exposure and does not absorb moisture. It doesn’t produce any fumes or smoke when the TPO laps are heat welded, making it easy to work with. The wide temperature range for welding enables a secure and safe seam welding, even under differing climatic conditions.

EPDM (Ethylene Propylene Diene Monomer)

EPDM is a great and versatile roofing membrane option. It is a naturally flexible material making it easy to adapt. For added stability, it is usually mixed with carbon black. Jointing is typically carried out with tape bonding using a special primer, but adhesives can also be used. EPDM or Ethylene Propylene Diene Monomer can be used with modified bitumen.

PVC (Polyvinyl chloride)

This roofing system has been in use for a long time, and it is still a popular choice among roofing contractors. PVC can be heat or solvent welded, but it requires professional roofing contractor expertise. Its high molecular weight plasticizers make it flexible and workable. However, it is vital to keep in mind that PVC roofing systems are not compatible with direct contact with bitumen unless a professional roofing contractor especially treats it.

Single-ply membrane installation options

Single-ply membrane roofing

It is vital to understand the different installation alternatives to achieve the best single-ply membrane roofing results.

According to your roof’s condition, requirements, and slope grade, a professional roofing contractor will determine the best installation process. Single-ply membrane roofs can be installed via mechanical attachment, which fastens the system by first fixing mounting plates through the insulation to the roof deck, laying the membrane in place, and then attaching it to the underlying plates. Mechanically fastened single-ply roofing can be used practically on all types of slopes. It is a great single-ply installing option for steel or wood roofs.

Another popular installation alternative between Nashville’s roofing contractors is a Fully Adhered System. In this system, the mounting plates are used to anchor the roof insulation to the roof deck, and then the single-ply roofing is bonded directly to the insulation. According to your roof specific need, the roofing contractor will suggest using a particular adhesive to attach the membrane, like asphalt, solvent-based, or water-based adhesive. This system is used in roofs that have a little bit of slope to them.

Knowledgeable, wise roofing decision

This necessary, but essential roofing information will provide a great starting point for your specific industrial roofing project. Understanding the different and most popular roofing types, styles, materials, and roofing installation options will get you closer and deeper inside the minds of the best roofing contractors out there. It will provide you a solid base to analyze your alternatives and come up with the best roofing solutions, just like the best Nashville roofing contractor will.